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Engineering Services: As Frugality Beckons...
Continued from page: 1

Shyamanuja Das
Monday, August 23, 2010
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While there have been many such cases in the semiconductor and telecom segments, it is beginning to spread to other industries. What is heartening however is that today this experimentation is going out of captive centers. Mahindra Engineering, part of the Mahindra Group, has designed a 20-seater mini bus for US truck maker Navistar for introducing in the Columbian market. TCS is also developing a new blood testing and analysis equipment for a client. Group company, Tata Technologies, which had worked on the Tata Nanothe product that gave the world the concept of frugal engineeringhas developed a framework, which is a standardized approach to cost engineering. Called Tata Innovation Value Framework (TIVF), the company is going to market with this framework.

It is more than just coincidence that the first few firms which are getting into this successfully initially, are owned by companies that are product makers in their own rightTata Group and Mahindra.

In fact, one trend that we have written about earlierboth in 2008 and 2009is that of concept to manufacturing, often called arts to parts. Increasingly, customers are expecting their engineering services partners to not just help them in design but in manufacturing and sourcing as well. In a typical arrangement, the engineering services firms do the engineering as well as program management for manufacturing and sourcing as well, though the suppliers bill the clients directly. While companies like TCS, Tata Technologies, and Mahindra Engineering that are part of manufacturing groups, have a natural advantage, independent companies such as Geometric have also seen such projects coming to them. But interesting is the case of QuEST Global, which has got into manufacturing services and started a manufacturing SEZ last year in Karnataka. It expects good traction from aerospace segment.

Captives in India

   

Company

Business Area

City

ABB

Power equipment

Gurgaon

Agilent Technologies

Test & Measurement

Gurgaon

Airbus

Aerospace

Bangalore

Andritz AG

Diverified plant & machinery

Bangalore

Applied Materials

Manufacturing technology for semiconductors

Bangalore, Chennai

Arvin Meritor

Automotive components/sub systems

Bangalore

Bechtel

Engineering, Procurement & Construction

Gurgaon

Black & Veatch

Engineering, Procurement & Construction

Pune

Boeing

Aerospace

Bangalore

Butler

Engineering, Procurement & Construction

Hyderabad

Caterpillar

Construction & mining equipment

Chennai

Chrysler

Automotive

Chennai

Continental

Automotive components

Bangalore

Cummins Power generation equipment Pune
Daimler AG (Mercedez-Benz) Automotive Bangalore
Dana Corporation

Automotive components/sub systems

Pune

Delphi

Automotive components/sub systems

Bangalore

Dover Corporation

Diversified Industrial Products

Bangalore

EADS Technology Center

Aerospace

Bangalore

Eaton

Diversified Industrial Products

Pune

Emerson

Diversified Industrial Products

Pune

FEV Motorentechnik

Automotive components/sub systems

Pune

Fluor Daniel

Engineering, Procurement & Construction

Gurgaon

GE

Diversified

Bangalore

GM

Automotive

Bangalore

Goodrich Aerospace

Aerospace

Bangalore

Grupo Antolin

Automotive components/sub systems

Pune

Halliburton

Oilfield Services

Pune

Honeywell

Safety/Security systems

Pune

Hyundai

Automotive

Hyderabad

Ingersoll Rand

Diverified industrial products

Bangalore

John Deere

Tractors

Pune

Johnson Controls

Automotive components/sub systems

Pune

KONE

Elevators & Escalators

Chennai

Lear Corporation

Automotive components/sub systems

Mumbai, Pune

LM Windpower

Power generation equipment

Bangalore

Lurgi

Engineering, Procurement & Construction

Delhi

Megtec

Industrial Equipment

Chennai

Moog

Control Systems

Bangalore

NACCO Material Handling

Lift Trucks

Pune

Renault-Nissan

Automotive

Mumbai

Robert Bosch

Automotive components/sub systems

Bangalore

SAFRAN/SNECMA

Aerospace

Bangalore

Schlumberger

Oilfield Services

Pune

Shell

Oil & gas

Bangalore

Stadco

Automotive components/sub systems

Chennai

Textron

Aerospace

Bangalore

Thales Avionics

Avionics

Chennai

Trane Inc (subsidiary of Ingersoll Rand)

Airconditioning systems

Chennai

UOP LLC (Subsidiary of Honeywell)

Plant & machinery for petrolium industry

Gurgaon

Visteon

Automotive components/sub systems

Chennai

Volvo

Automotive, Aerospace

Bangalore

Whirlpool

Consumer Appliances

Pune

As manufacturing and sourcing gets combined with design, it is a double-edged sword for India. While it can surely build the manufacturing story for India, it also means that locations that are strong in manufacturing can come from that side and tap the design opportunity. No need for guessing who that contender could be. Not only has China as many or more engineers, unlike IT and BPO, communication by each member of the team is not such a great requirement for engineering. While at present India has an upper hand, the China threat is for real. Considering that it has a big captive market, it looks an even more lucrative option to global corporations. The only thing that can act against China is its track record in protecting intellectual propertysomething that is far more sensitive when you outsource something like engineering. We expect that the India versus China debate will dominate the engineering outsourcing discussion in the near future. In fact, it may well be a true Chindia expriment as well.

More interestingly, the tendency of many global engineering companies to look at end-to-end concept to manufacturing has started a new debate of how do companies address the market and what will be key to success. While the traditional engineering companies talk of concept to manufacturing, a few IT services firms, led by Infosys maintain that the domain knowledge is a little over hyped and what the suppliers need to do is to offer efficiency and scalability by applying their knowledge from IT and BPO. Last year, Infosys engineering head was the only top executive in this segment holding this point of view. But we have seen L&T Integrated Engineering Services CEO also endorsing the model. Many other executives have started acknowledging this. A few others maintain that these are not the only models. A third viable alternative is to create deep domain capability supplemented by creative/user experience capabilities, though few among the existing players are betting big on the model. We expect all these three modelsfull value chain, efficiency & scalability, and deep domain/creative excellenceto co-exist.

Industry Trends
In a slow year like FY 10, not much happened in terms of new initiatives from the companies. M&A, which was a major story in the earlier two years, were absent. Just one noteworthy acquisition happened. As speculated by Dataquest last year, Axis IT&T, a listed company, with 60% stake by Rajeev Chandrashekhar, acquired CADES, a tier-1 supplier to EADS and entered our ranking with a growth of 95%. It joins QuEST Global as a pure play engineering company in our list, though the later has now ventured into manufacturing services. QuEST remains the only large independent company that is not listed. But the company has already announced that it would go for a private equity placement rather than a listing. It is expected that it would go for a 20% stake. We expect the valuation to be anywhere between $250-400 mnthat is anywhere between three to five times its revenue.

While we had seen a lot of activity by some new players in early part of FY10, the market has not seen any impact from them. These companies include IBM, Accenture, Perot and Hinduja-owned Defiance Technologies. Last year saw many executives from Satyamtraditionally strong in engineering servicesbeing hired by almost the entire industry. Accenture hired the then Senior Vice President of manufacturing vertical, Kenneth Taromina, as the Managing Director of its Engineering Services business. Perot Systems roped in one of the top line leaders, Krishnan Badri as the Director, Engineering Services. CSC hired Srinivasa Rao Davuluri, a Sr Technical Relationship Manager serving TRW as a client at Satyam, as Director of Engineering Services. Venu Byna, another Satyam veteran, who also worked with Butler International as Director Engineering Services, offshore, also joined CSC. TSK Murthy, who headed the engineering services business in Satyam, was hired by Wipro. L&T hired Keshab Panda as the CEO for L&T Integrated Engineering Services. Panda headed Mahindra Satyams manufacturing business unit, when he left. Defiance to hired as its CEO, a former Satyam executive, Subu D Subramanian as its CEO.

As the markets pick up, we expect M&A to start again. Apart from new entrantsespecially Cognizantwe also expect Wipro to be active on this space on the mechanical engineering side.

By all accounts, FY 11 could be the year engineering services would turn to a businessrather than a service line. And frugal engineering may well lead the next wave. Thanks to Ratan Tata, the chief innovator. And thanks to Carlos Ghosn, the chief marketer.

Shyamanuja Das
shyamanujad@cybermedia.co.in

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